When your silo suffers from built-up debris, your operations can be slowed or stopped and your storage capacity greatly reduced. Build-up also leads to poor material flow characteristics that can lead to increased strain on silo walls and cause cracking and other damage that can result in structural failure. Yet, removing material build-up through professional silo cleaning does more than protect your silo and save you money long-term. It can also pay for itself or even put money back in your pocket.
Removing your material build-up allows you to recover lost material that can then be sold. USA Silos removes debris and relocates it during the silo cleaning process through our high-performance industrial vacuum truck services. We then assess recovered material for usability and handle it accordingly. As a result, useable materials can be sold while lost materials are properly disposed of by us. This lets you reap savings through recovered stagnant material that was previously written off.
Once professionally cleaned, silos can return to running at full, original capacity, allowing maximum efficiency and leading to more consistent production schedules with no unplanned downtime. In short, the benefits of a professional cleaning every year far outweigh the initial costs.
Whether you have bridging, caking or plugging of any stored material, it’s essential to contact silo cleaning company USA Silo Service
, a division of the Marietta Group, which includes Marietta Silos and Marietta Inspection Services, to have the build-up removed quickly. Our silo cleaning techniques utilize The Boss proprietary cleaning system
, which delivers maximum cleaning efficiency in a safe environment while minimizing downtime and delivering cost savings to the customer.
Regular silo inspections and routine silo maintenance help you increase the useful life of your silo, reduce unplanned downtime, and uphold production goals. In-house examination of the silo exterior is a good start in making sure silo walls are sound, but it should never replace a professional inspection.
Silo walls undergo an enormous amount of stress horizontally and vertically during their normal useful life. This stress can result in cracks or, for stave silos, offset stave joints. Cracks can allow moisture intrusion into the silo and cause additional issues inside. They can also signify delamination, which can compromise steel reinforcement integrity and lead to structural failure.
Determining the severity of exterior wall damages is an easy task for professionals. Yet, there can be limitations due to site hazards or other obstacles that can make visibility a challenge. Artificial intelligence (A.I.) supplemental inspections
, offered exclusively by Marietta Silos, remove any guesswork when it comes to exterior silo inspection.
Drone capture technology allows faster, more accurate exterior inspections by obtaining images and videos of the entire silo or bulk storage container exterior. These images are then run through A.I. algorithms that can detect even small defects (smaller than 0.1 mm) and map the precise location onto the captured silo image for future examination.
Silos are unique structures, and waterproofing coatings are not created equal. Silo coatings like floating membranes and roofing tar are some of the cheapest to acquire. However, they are also the most likely to fail during the normal use of a metal or concrete silo
. Membranes are easily punctured during routine loading and unloading or even through heavy foot traffic. Roofing tar, on the other hand, cannot tolerate foot traffic. Tar also naturally softens by the sun, allowing stored material to stick into the surface and create buildup that is extremely difficult to remove. In cold weather, tar solidifies and can easily crack and allow moisture to penetrate the silo and jeopardize stored material. Sprayed polyurethane coatings similarly do not tolerate foot traffic, are easily punctured and are sensitive to humidity.
The most effective, monolithic barrier against moisture is a rubberized coating that bonds directly to various surfaces to repair cracks and seal penetrations, laps and fasteners. Rubberized coatings have a high elasticity coefficient that moves with silo vibration caused by roof-mounted equipment or loading and unloading.
Our rubber coating reduces costly reapplications of surface protectants and can be applied to many surfaces. As a silo roof coating, our rubber coating can fix both metal silo roofs and concrete silo roofs. In addition, our silo roof-top coating
has the flexibility to maintain its integrity through the changing seasons, protect against oxidation, humidity and corrosive environments while resisting alkali, salts, abrasions and fumes.
Rubber Roof-Top Coating Works On:
Metal buildings and roofs
Built-up roof (BUR) membranes
Grain silos and bins
Silo exterior walls
Urethane foam roofs
Steel bolted joints
Concrete silo roofs
Additional Benefits of Rubberized Silo Coatings:
Not a floating membrane
Offers excellent adhesion to aluminum, galvanized steel, painted surfaces, modified bitumen, steel joints and many other surfaces
Excellent in sealing cracks, laps, fasteners and roof surface penetrations
Available in all 50 states and a variety of colors